Ridge Capping Profile Rolling Machine
Roofing ridge forming machine to make ridge cap suitable for steel
roofing sheet top.Your ridge can be designed here.
Here are some popular ridge machines for your reference, stop to
cut machine, working speed about 12-15m/min, non stop to cut
machine, working speed about 20m/min.
Standard ridge with flat leg, which need to cut the leg according
to roofing trapezoidal sheets during installing/special ridge
cutted according to roofing trapezoidal sheets, which can easily
attached on roofing without futher cut during installing, which
improve work efficiency greatly, and make great match to roofing
sheets to water proof.
Ridge Capping Profile Rolling Machine is a cost-effective and smart
roll former for manufacturing various shapes of ridge cap profiles
for the roofing system.You can buy a good quality roof bending
machine.
Ridge flashing use for the apex joins of two sides of the roof.Roof
flashing a necessary part of any profiled clad building provides a
clean,maintenance free and weightless,and totally weatherproof
finish to your roof and is cost-effective it is the labor-saving
solution that is available and can enhance the aesthetics of any
structure.Roof flashing fit primarily to maintain a watertight
roof.Without a flashing fitted.Also,rainwater would run down the
chimney,or the higher area of roof tiles,and just disappear into
the house interior where the chimney rises through the roof.
Here is one drawing profile and finished product:
Where the roof flashing used for?
Where a roof meets a vertical structure, there are natural
weaknesses, including areas of discontinuity like joins and
penetrable sections. If not properly sealed, these all become entry
points for moisture.Roof flashing is used to connect these areas.
Zhongtuo Machinery can make a Economical and high quality roofing
flashing machine, the machine size is small , it can’t take up so
much factory space, the production speed 15-20m/min. The max speed
we can design up to 55m/min, that will be a fully automatic high
speed machine.
Processing Flow
Ridge Capping Profile Rolling Machine
The Advantage of the Machine:
1.Superior Quality Ridge Caps: The Ridge Cap Roll Forming Machine
utilizes advanced technology to produce ridge caps of exceptional
quality. With precise measurements and consistent shaping, it
ensures that every ridge cap fits perfectly, providing a seamless
and professional finish to any roof.
2.Time and Cost Efficiency: By automating the ridge cap production
process, the roll forming machine significantly reduces labor costs
and saves time. With its high-speed operation, it can produce a
large quantity of ridge caps in a short period.
3.Customization Options: The roll forming machine offers versatile
customization options, allowing you to create ridge caps tailored
to specific roof designs and architectural preferences. From
different profiles to various materials, you can effortlessly
adjust the machine settings to achieve the desired results.
4.Durability and Weather Resistance: Ridge caps produced by the
roll forming machine are built to withstand various weather
conditions. The precise roll forming process ensures the creation
of sturdy ridge caps that can effectively protect the roof from
water infiltration, wind damage, and other environmental factors.
5.Easy Installation: We weld the hydraulic station with the
machine, so you do not need to connect lots of pipes and wires. So
it is easy for installation. In addition, each group of wires has
corresponding markings for easy installation.
Ridge cap is widely used in various industrial plant, building,
warehouse and simple steel structure constructure roofing system.
It used to connect the top between the two face of the roofing
sheet.
This kind of ridge cap is usually matched with glazed tile on
roofing system.
Here show you two kinds Kenya popular ridge cap profile drawing for
your reference:
We support customized all kinds of profile. If you have drawing,
pls send me. We will provide the best machine solution for you.
The machine use hydraulic cutting type, stable working, and the
machine structurer is very durable, no easy deformation.
Before roll forming, the machine matched with pre-cutter to help
cut off the material if you want to change to produce different
colour and thickness.
The machine we use PLC system to control production quantity, speed
and length.
That means you can use one machine to produce any length and
quantity you want.
The PLC control system has aviation plug in it, just need plug in
it, installation will be very easy, all of wires marked very clear.
PLC and frequency we use Delta brand, high quality no easy broken.
Also can customized the electric part brand as your request.
All buttons on PLC use Schneider, counter use Omron brand. And have
touch screen to easy operate.
Machine components list:
| Name | NO. | Unit |
| 1.De-coiler | 2 | set |
| 2.Forming machine | 1 | set |
| 3.Cutting device | 1 | set |
| 4.PLC control box | 1 | set |
| 5.Hydraulic pump station | 1 | set |
| 6.Production support table | 1 | set |
Decoiler
| Type | Manual type(standard) | Hydraulic type(option) |
| Photo | | |
| Width | 1250mm | 1500mm |
| Capacity | Max 5tons | From 5-15 tons |
| Inner diameter | φ508-610mm | φ508-610mm |
| Outer diameter | φ1500mm | φ1800mm |
roll forming
| Item | Parameter detail |
| Processing Material | GI and PPGI |
| Material thickness | 0.25-0.8mm |
| Machine frame | 360#H steel, Adopt diagonal line welding, leveling instrument
measurement to make sure the final frame is high-precision |
| Machine siding panel | | plate type | Pillar type(option) | | | | Plate thickness:20mm | Pillar thickness:30mm | | Painting:normal painting | painting:Chroming |
|
| Forming stations | 10-22 stations(according to the profiles) |
| Machine rollers | high grade No.45 forged steel,plated hard chroming with thickness
0.05mm
Processing way:cutting--drilling--CNC lathing--quenching--CNC
lathing--chroming |
| Machine Shaft | φ60-70mm high garde No.45 steel after treatment, |
| Machine spacers | CNC lathing in high-precision |
| Machine bearings | China Haerbin bearing or SKF international bearing(option) |
| Driving system | 1 inch chain or gear box(option) |
| Machine power | 3kw-5.5kw(according to the profiles) |
| Machine working speed | 8-12m/min or 10-30m/min(option) |
| Machine adjust type | After machine installation, we will test it ourselves, compare with
the profile drawing, the difference is controlled in 0.5mm |
Cutting
| Type | bearing sliding type |
| Blade material | Cr12mov quenching and grinding |
| Frame processing | the whole bottom frame is grinding for high-precision |
| Blade processing | wire-electrode cutting, but the upper balde can not be straight.
this is technology |
| Working | Hydraulic type |
Stacker
| Type | Manual | Auto(option) |
| Length | 1.5m-2m | 6m or 12m |
PLC
| Main item | Parameter detail |
| PLC | Delta(standard) or according to your request |
| Inverter | China brand(standard) or according to your request |
| Touch screen | Mcgs(standard) or according to your request |
| Encoder | China brand(standard) or according to your request |
| Voltage/HZ/Phase | 380v/50-60hz/3phase |
Hydraulic pump
| Main Item | Parameter detail |
| Motor | 3kw China brand or according to your request |
| Pump | China brand or according to your request |
| Solenoid valve | China brand or according to your request |
| Cooling system | Cooling fan |
